Note :
- for FMEA in the automotive sector, please refer to training course #118
- for FMEA in other industries, please refer to training course # 218
FORMATION
Process FMEA / PFMEA in ASD – #718
1,390.00 € HT
Context
- Any process design needs to be controlled to reduce the risks of customer dissatisfaction, feasibility problems, missed deadlines, costs and, worse still, legal and criminal consequences.
- In particular, the ASD sector requires risk analyses to be carried out using management system standards EN 9100 and EN 9145 as part of APQP-PPAP, and specifically for aerospace engine manufacturers, AS 13100, supplemented by the AEQS RM13004 reference manual and the associated SCMH forms.
- To optimise analysis time, it is important to know how to prioritise process FMEA studies, and the appropriate use of generic process FMEA.
- Finally, if the process FMEA approach is to be sustainable, it is necessary to strengthen the skills and motivation of your industrial teams by producing useful and effective process FMEA.
Objectives
- Understand the specific requirements of the ASD sector, and engine manufacturers in particular.
- Over and above customer and standards requirements, understand the benefits to the company of carrying out Process FMEA.
- Know how to plan and prioritise its process FMEA.
- Understand the different concepts specific to FMEA: failure mode, cause, effect, and the distinction between prevention and detection.
- Know how to prioritise risks and risk reduction actions.
- Linking process FMEA to the control/monitoring plan.
- Avoiding errors when drawing up a process FMEA.
- How to audit a process FMEA effectively (key points to be audited).
Recommanded for
People working in the ASD sector :
- Industrialisation manager,
- Quality / Industrialisation / Methods / Production managers, engineers and technicians.
- Auditors.
- Process FMEA coordinator/facilitator.
- Anyone taking part in a process FMEA.
Prerequisites
No prerequisites.
Specific operating conditions for remote sessions
- Have a PC equipped with a microphone, webcam and, if possible, a headset for greater comfort. Note: To blur or hide the view from behind, background screens are available in Zoom or Teams.
- A good Internet connection, tested before the session.
- Locate in a quiet, isolated area; switch to “not available” status in Teams; close your email access and mute your phone to avoid distraction during the session.
- To avoid off-topic discussions during the session, participants from the same organisation should not be grouped together in the same room, but rather at their own desks. Virtual sub-groups will be set up specifically for the exercises, which will also allow for mixed groups to be created.
- The webcam and microphone must be open during remote qualification/certification exams. It may also be necessary for us to check that you are the only one in the room.
- We ask that you connect at least 5 minutes before the beginning of the session.
Pedagogy
-
Trainees identify good process FMEA practice at each major stage of the approach:
o Open training application to a case study developed by Euro-Symbiose.
o In-house training: application to a company case study selected in advance with Euro-Symbiose.
Evaluation mode
-
Knowledge test (MCQ).
Course materials
- Participant’s file containing the presentations delivered during the training and the exercise materials.
To go further
Trainings:
Consulting services: EURO-SYMBIOSE can assist you in the concrete implementation in your company. Contact us to know more about it.
For more information on accessibility, access procedures and deadlines, see our Training page.
Session 1
History, FMEA in the aerospace industry, and requirements of associated standards.
Stakes of process FMEA for external customers and the company.
Aims of process FMEA and links with other types of FMEA.
Session 2
Setting up the process FMEA team.
Session 3
Preparing the process FMEA in 4 stages
Application to the case study.
Session 4
Key principles :
- The causal chain of failure (cause-mode-effect)
- Prevention and Detection
Implementation on the case study
Session 5
Presentation of alternative process FMEA tables (SCMH-IAQG- Customer)
Application to case study.
Session 6
Gravity/Severity – Occurrence – Detection rating grids (SCMH-IAQG- Customer)
How to decide on actions using RPN – IPR
Determining key process characteristics (PKC) in relation to key product characteristics (DKC)
Application to case study.
Session 7
Pitfalls to avoid in process FMEA.
Session 8
Process FMEA study report
Sustainability of process FMEA
- The process FMEA cycle in the life of the company
- Changes to a process FMEA based on feedback
- Evaluation of your process FMEA practice
Session 9
A SWOT analysis of your process FMEA practices to help you come up with ideas for improvement.
About Instructor
Patrick KACZMAREK
Speciality: Patrick has spent more than 32 years of experience within the VALEO, KONGSBERG, WESTAFLEX and THOMSON BRANDT groups, Patrick has acquired a great expertise in all the fields of quality: field quality and factory problem solving, supplier quality management and coaching of critical suppliers, quality in project-innovation, and system quality with the implementation of quality management systems and certifications on several industrial sites.