Note :
- for FMEA for products in the automotive sector, refer to training course #117
- for FMEA for other industries, please refer to training course #217
FORMATION
Product FMEA / DFMEA in ASD – #717
1,390.00 € HT
Context
Every product design needs to be controlled at every stage of its life cycle, to reduce the risks of customer dissatisfaction, feasibility problems, missed deadlines, costs and, worse still, legal and criminal consequences.
In particular, the ASD sector requires risk analyses to be carried out using management system standards EN 9100 and EN 9145 as part of APQP-PPAP, and specifically for aerospace engine manufacturers, AS 13100, supplemented by the AEQS RM13004 reference manual and the associated SCMH forms.
Risk management begins by translating the requirements of the specifications into so-called external functions, and thus understanding how the structure of the product contributes to these functions.
At the end of the product FMEA, a verification/validation plan will be defined as necessary.
To optimise analysis time, it is important to prioritise product FMEA studies.
Finally, if the FMEA approach is to be sustainable, it is necessary to strengthen the skills and motivation of your development teams by producing useful and effective FMEA.
Objectives
- Understand the specific requirements of the ASD sector, and engine manufacturers in particular.
- Over and above customer and standards requirements, understand the benefits to the company of Product FMEA.
- Know how to carry out a functional analysis (external and internal).
- Know how to plan and prioritise your product FMEA.
- Understand the different concepts specific to FMEA: failure mode, cause, effect, and the distinction between prevention and detection.
- Know how to prioritise risks in order to define risk reduction actions.
- Linking the product FMEA to the design verification/validation plan.
- Avoiding errors when drawing up a product FMEA.
- Knowing how to audit a product FMEA effectively (key points to be audited).
Recommanded for
-
Project manager.
-
Development engineer and technician, design office, project quality.
-
Auditors.
-
FMEA coordinator/facilitator.
-
Anyone involved in a product FMEA.
Prerequisites
No prerequisites.
Specific operating conditions for remote sessions
- Have a PC equipped with a microphone, webcam and, if possible, a headset for greater comfort. Note: To blur or hide the view from behind, background screens are available in Zoom or Teams.
- A good Internet connection, tested before the session.
- Locate in a quiet, isolated area; switch to “not available” status in Teams; close your email access and mute your phone to avoid distraction during the session.
- To avoid off-topic discussions during the session, participants from the same organisation should not be grouped together in the same room, but rather at their own desks. Virtual sub-groups will be set up specifically for the exercises, which will also allow for mixed groups to be created.
- The webcam and microphone must be open during remote qualification/certification exams. It may also be necessary for us to check that you are the only one in the room.
- We ask that you connect at least 5 minutes before the beginning of the session.
Pedagogy
-
Trainees will identify best practice in product FMEA at each stage of the process:
o Open training application to a case study developed by Euro-Symbiose.
o In-house training: application to a company case study selected in advance with Euro-Symbiose.
Evaluation mode
-
Knowledge test (MCQ).
Course materials
- Participant’s file containing the presentations delivered during the training and the exercise materials.
To go further
Trainings:
Consulting services: EURO-SYMBIOSE can assist you in the concrete implementation in your company. Contact us to know more about it.
For more information on accessibility, access procedures and deadlines, see our Training page.
Session 1
History, FMEA in the aerospace industry, and requirements of associated standards.
FMEA issues for external customers and the company.
The aims of product FMEA and links with other types of FMEA.
Session 2
Creation of the Product FMEA team.
Session 3
The FMEA product preparation phase: external and internal functional analyses.
Application to the case study.
Session 4
Key principles :
- The causal chain of failure (cause, mode, effect)
- Prevention and Detection
Implementation on the case study.
Session 5
Presentation of alternative product FMEA tables (SCMH-IAQG- Customer).
Application to the case study.
Session 6
Gravity/Severity – Occurrence – Detection rating grids (SCMH-IAQG- Customer).
How to decide on actions using RPN – IPR.
Determining key product characteristics (DKC).
Application to the case study.
Session 7
Pitfalls to avoid in product FMEA.
Session 8
Product FMECA study report.
Sustainability of the FMECA.
- The product FMECA cycle in the life of the company.
- Developments in a product FMECA and feedback.
- Evaluation of the FMECA practice.
Session 9
The SWOT of your FMEA practices, so that you can take away ideas for improvement.
About Instructor
Patrick KACZMAREK
Speciality: Patrick has spent more than 32 years of experience within the VALEO, KONGSBERG, WESTAFLEX and THOMSON BRANDT groups, Patrick has acquired a great expertise in all the fields of quality: field quality and factory problem solving, supplier quality management and coaching of critical suppliers, quality in project-innovation, and system quality with the implementation of quality management systems and certifications on several industrial sites.