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FORMATION
Control Plan according to AIAG manual – # 331
790.00 € HT
Context
The Control Plan continues to be an ongoing point of audit non-conformances during IATF audits and is consistently in both the top ten major and minor non-conformances as identified by the International Automotive Oversight Bureau (IAOB).
The Control Plan manual edited in 2024 includes Lessons Learned from escapes during both Product Launch and Serial Production.
Objectives
- Understand the role of the Control plan and its importance in the distribution of resources, in order to assure that the requests of the client regarding the product’s characteristics are fulfilled.
- Be able to build a control plan that will help you to communicate the testing methods to control the product and process, the means that are used and the reaction plan in case of non-conformance detected.
- Understand why Control Plan is also a good methodology for quality planning, quality assurance and quality control which is used as long as the product is manufactured.
- Understand the three types of monitoring plans: Prototype, Pre-launch, Series production.
- Understand how to deal with special characteristics and/or pass-through characteristics.
Recommended for
- This training course is aimed at all those who wish to discover or better understand the content and how to build a control plan, and who participate in the launch of manufacturing series, in particular those involved in planning, quality assurance and process auditing.
Prerequisites
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Knowledge of AIA-VDA PFMEA
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Have of a computer (In house : at least one computer for every 3 participants)
Specific operating conditions for remote sessions
- Have a PC equipped with a microphone, webcam and, if possible, a headset for greater comfort. Note: To blur or hide the view from behind, background screens are available in Zoom or Teams.
- A good Internet connection, tested before the session.
- Locate in a quiet, isolated area; switch to “not available” status in Teams; close your email access and mute your phone to avoid distraction during the session.
- To avoid off-topic discussions during the session, participants from the same organisation should not be grouped together in the same room, but rather at their own desks. Virtual sub-groups will be set up specifically for the exercises, which will also allow for mixed groups to be created.
- The webcam and microphone must be open during remote qualification/certification exams. It may also be necessary for us to check that you are the only one in the room.
- We ask that you connect at least 5 minutes before the beginning of the session.
Training method
The trainees identify the best practices of Control Plan at each major step of the methodology:
- Open session: application on a case study.
- In-house session: application on a company-specific case study selected with EURO-SYMBIOSE.
Evaluation mode
- Knowledge test (MCQ).
Course materials
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Participant file containing the presentations delivered during the training and the exercise materials.
To go further
333 – APQP / PPAP basics in automotive, according to AIAG manual
33 – APQP / PPAP according to AIAG manual
118 – Process FMEA according to AIAG-VDA manual
36 – MSA (Measurement System Analysis) according to AIAG manual
35 – SPC (Statistical Process Control) according to AIAG manual
25 – Automotive Core Tools AIAG
255 – Audit the core tools AIAG referenced in IATF 16949
Consulting services : EURO-SYMBIOSE can assist you in the concrete implementation in your company. Contact us to know more about it.
- The challenges of the control plan
- Creating the control plan: what information should be included under which heading and links with other documents
- The different types of control plan: prototype, pre-production, production
- Monitoring the control plan: improving control plans
- Conclusion
About Instructor
Christelle GUYOT
Specialty: Project quality and audits.